In contemporary metal processing production lines, overall operational efficiency is fundamentally determined by the velocity and precision of terminal processing operations. Our advanced cross-cutting systems incorporate state-of-the-art servo-driven technology and real-time motion control algorithms to automatically section moving steel coils into precisely dimensioned workpieces. These high-tech cutting solutions maintain dimensional accuracy within ±0.1mm while processing materials at speeds up to 120 meters per minute, ensuring optimal production throughput and material utilization for modern manufacturing requirements.
The advantages of our cross cutting machine：
- Exceptional Cutting Precision: The advanced servo drive system, coupled with precision-ground measuring rollers equipped with high-resolution optical encoders, guarantees cutting length accuracy within ±0.5mm. This meticulous control system reduces material waste by up to 25% and decreases defective product rates to below 0.5%, ensuring optimal material utilization throughout production cycles.
- High-Speed Continuous Operation: Engineered for uninterrupted production flow, the system performs cutting operations at full line speeds up to 150 meters per minute without requiring process stoppage. The innovative material handling technology maintains continuous feeding and discharge cycles, eliminating productivity losses associated with conventional start-stop systems while ensuring consistent output quality.
- Complete Automation Integration: Incorporating robotic material handling and intelligent sorting systems, the equipment achieves full automation across feeding, cutting, sorting, and stacking processes. The integrated control system reduces operator intervention to simple monitoring functions, enabling continuous 24/7 operation with consistent quality output and minimal human resource requirements.
- Robust Structural Engineering: Constructed with high-strength S355JR structural steel and reinforced with dynamically balanced pulley systems, the machine effectively absorbs cutting impacts up to 8 kN. The stress-optimized frame design ensures operational stability within 0.02mm vibration tolerance, providing exceptional durability for heavy-duty industrial applications while maintaining precision alignment over extended service periods.
- Rapid Configuration Changeover: Featuring quick-release tooling systems and digital preset management, the equipment achieves complete tool changes and dimensional adjustments within 15-30 seconds. This rapid transition capability, combined with recipe storage for 200+ product configurations, makes the system ideal for high-mix, low-volume production environments requiring frequent batch changes.
Application field：
- Integrated Slitting and Cross-Cutting Production Lines (SLIT&CUT): Advanced dual-function systems capable of precision longitudinal slitting and transverse cutting in a single continuous operation. These production lines handle material widths from 600mm to 2000mm with cutting tolerances maintained within ±0.1mm, featuring automated sorting systems and stacker integration for complete processing from coil to finished blanks, compliant with ISO 9013 quality standards.
- High-Precision Rolled Steel Plate Production: Specialized processing equipment for hot-rolled and cold-rolled steel plates with thickness capabilities ranging from 0.5mm to 12.0mm. The systems incorporate laser measurement and automatic thickness detection to ensure dimensional accuracy within ±0.15mm, serving critical applications in automotive chassis components, structural frameworks, and industrial machinery manufacturing while maintaining surface quality standards per EN 10163.
- Composite Panel Manufacturing and Profile Forming Solutions: Complete production systems for manufacturing insulated sandwich panels and forming complex structural profiles. The technology processes various core materials including polyurethane, rock wool, and EPS with production speeds up to 25 meters/minute, while profile forming stations handle materials up to 2.5mm thickness for architectural, cold storage, and cleanroom applications.
- Optimized Blank Preparation for Stamping and Bending Operations: Precision blanking systems that prepare accurately dimensioned metal blanks for subsequent stamping, pressing, and bending processes. The equipment features CNC-controlled cutting with ±0.2mm dimensional accuracy, material optimization software to achieve 92-96% material utilization rates, and automated stacking systems that organize finished blanks for direct transfer to downstream manufacturing operations.
Result: The flatness of the blank is perfect, with minimal waste, improving production efficiency and reducing labor intensity.
